R622       *Use appropriately sized wire. All circuits shall be wired with appropriately sized insulated copper wire (SIGNAL LEVEL cables don’t have to be copper):

Table 8‑4 Breaker and wire sizing

Application

Minimum Wire Size

31 – 40A breaker protected circuit

12 AWG

(13 SWG or 4 mm2)

21 – 30A breaker protected circuit

14 AWG

(16 SWG or 2.5 mm2)

6 – 20A breaker protected circuit

18 AWG

(19 SWG or 1 mm2)

11-20A fuse protected circuit

Between the PDP dedicated terminals and the VRM/RPM or PCM/PH

Compressor outputs from the PCM/PH

Between the PDH and PCM/PH

Between the PDP/PDP2.0/PDH and the roboRIO

22 AWG

(22 SWG or 0.5 mm2)

Between the PDH and VRM/RPM

Kraken x60 Powerpole Adapter protected circuit

≤5A breaker protected circuit

≤10A fuse protected circuit

VRM 2A circuits

≤2A fuse protected circuit

VH-109 Passthrough per R626

24 AWG

(24 SWG or .25 mm2)

Cat5e/6/7/8 cable, 2 pairs

roboRIO PWM port outputs

≤1A fuse protected circuit

26 AWG

(27 SWG or 0.14 mm2)

Cat5e/6/7/8 cable, single pair

SIGNAL LEVEL circuits (i.e. circuits which draw ≤1A continuous and have a source incapable of delivering >1A, including but not limited to roboRIO non-PWM outputs, CAN signals, PCM/PH Solenoid outputs, VRM 500mA outputs, RPM outputs, and Arduino outputs)

28 AWG

(29 SWG or .08 mm2)

Wires that are recommended by the device manufacturer or originally attached to legal devices are considered part of the device and by default legal. Such wires are exempt from this rule, provided they are powered by the smallest value fuse or breaker which permits proper device operation.

In order to show compliance with these rules, teams should use wire with clearly labeled sizes if possible. If unlabeled wiring is used, teams should be prepared to demonstrate that the wire used meets the requirements of this rule (e.g. wire samples and evidence that they are the required size).

R626       *VH-109 PoE passthrough. The VH-109 PoE output may be used only under the following conditions:

A.      The device being powered is a COTS device or COTS adapter connected to a single COTS device with current draw ≤ 2A at 12V.

B.      The connection is made using standard Cat5e/6/7/8 cable.

C.      The VH-109 is powered using the 12V input terminals with 18AWG wire or larger (it may additionally be powered using the PoE input if desired).

R623       *Use only appropriate connectors. Branch circuits may include intermediate elements such as COTS connectors, splices, COTS flexible/rolling/sliding contacts, and COTS slip rings, as long as the entire electrical pathway is via appropriately gauged/rated elements.

Slip rings containing mercury are prohibited per R203.

R616       *Power radio as specified – Part 1. The wireless bridge (radio) power must be supplied by either:

A.      the 12V 2A output of a CTR Electronics Voltage Regulator Module (VRM) (P/N am-2857, 217-4245), as shown in Figure 8‑12, and must be the only load connected to those terminals or

Figure 8‑12 Radio power source from a VRM

Figure showing Radio Power source on VRM.

B.      using an Ethernet cable between a REV Radio Power Module (RPM) (P/N REV-11-1856) and the “RIO” Ethernet port on the wireless bridge (or the 18-24v PoE port for events using OM5P radios), or 

C.      directly from the PDP/PDP2.0/PDH ports described in R617 (this option is not permitted for OM5P radios)

Note that this prohibits using any other active PoE injector device to power the radio but does not prohibit using any PASSIVE CONDUCTORS to inject the VRM or direct PDP/PDP2.0/PDH power into an Ethernet cable plugged into the radio port labeled “RIO.”

The use of a VRM or RPM to power the VH-109 radio is permitted in 2025 to allow transition to the new radio. In 2026 the radio will be required to be wired directly to the PDP/PDP2.0/PDH.

R601       *Battery limit – everyone has the same power. The only legal source of electrical energy for the ROBOT during the competition, the ROBOT battery, must be 1 and only 1 non-spillable sealed lead acid (SLA) battery with the following specifications:

A.      Nominal voltage: 12V

B.      Nominal capacity at 20-hour discharge rate: minimum 17Ah, maximum 18.2Ah

C.      Shape: Rectangular

D.      Nominal Dimensions: 7.1 in. x 3 in. x 6.6 in., +/- .1 in. for each dimension (~ 180 mm x 76mm x 168 mm, +/- 2.5 mm for each dimension)

E.      Nominal weight: 11lbs. to 14.5 lbs. (~5 kg. to 6.5 kg.)

F.      Terminals: Nut and bolt style

"Nut and bolt style" refers to any style battery terminal where the connector is secured to the battery using a threaded fastener.

Examples of batteries which meet these criteria include:

A.      Enersys (P/N NP18-12, NP18-12B, NP18-12BFR),

B.      MK Battery (P/N ES17-12),

C.      Battery Mart (P/N SLA-12V18),

D.      Sigma (P/N SP12-18),

E.      Universal Battery (P/N UB12180),

F.      Power Patrol (P/N SLA1116),

G.     Werker Battery (P/N WKA12-18NB),

H.     Power Sonic (P/N PS-12180NB),

I.        Yuasa (P/N NP18-12B),

J.      Panasonic (P/N LC-RD-1217),

K.      Interstate Batteries (P/N BSL1116), and

L.      Duracell Ultra Battery (P/N DURA12-18NB).

Teams should be aware that they may be asked to provide documentation of the specifications of any battery not listed above.

Batteries should be charged in accordance with manufacturer’s specification. (Please see the FIRST Safety Manual for additional information.)

R602       *Other batteries for cameras or computers only. COTS USB battery packs with a capacity of 100Wh or less (27000mAh at 3.7V) with 5V/5A max output or 12V/5A max output using USB-PD per port, batteries integral to and part of a COTS computing device or self-contained camera (e.g. laptop batteries, GoPro style camera, etc.), or batteries used to power CMOS/RTC features may be used to power COTS computing devices and any peripheral COTS input or output devices connected to the COTS computing device provided they are:

A.      securely fastened to the ROBOT,

B.      connected only using unmodified COTS cables, and

C.      charged according to manufacturer recommendations.

A COTS computing device is a non-roboRIO device used to process or collect sensor information (e.g. a “smart flashlight” is not a COTS computing device).

R611       *The ROBOT frame is not a wire. All wiring and electrical devices shall be electrically isolated from the ROBOT frame. The ROBOT frame must not be used to carry electrical current.

Compliance with this rule is checked by observing a >120Ω resistance between either the (+) or (-) post within the APP connector that is attached to the PDP/PDP2.0/PDH and any point on the ROBOT.

All legal motor controllers with metal cases are electrically isolated. They may be mounted directly to ROBOT frame COMPONENTS.

Note that some cameras, decorative lights, and sensors (e.g. some encoders, some IR sensors, etc.) have grounded enclosures or are manufactured with conductive plastics. These devices must be electrically isolated from the ROBOT frame to ensure compliance with this rule.

R609       *Connect main power safely. The following devices shall be connected with 6 AWG (7 SWG or 16 mm2) copper wire or larger as shown in Figure 8‑8:

A.      1 ROBOT battery,

B.      a single pair of Anderson Power Products (or APP) 2-pole SB type connectors,

C.      the 1 main 120-Amp (120A) surface mount circuit breaker (Cooper Bussman P/N CB185-120, CB185F-120, CB285-120 CB285F-120, CB285120F or Optifuse P/N 153120, 253120), and

D.      the 1 power distribution device (CTR Electronics Power Distribution Panel, PDP or PDP 2.0, P/N am-2856, 217-4244, 14-806880, 24-806880 or REV Robotics Power Distribution Hub, PDH, P/N REV-11-1850)

No additional devices or modifications shall be permitted with the following exceptions:

E.      Monitoring circuitry permitted by R625.

F.      SB-50 to SB-120 adapters, provided they have been presented for Inspection

G.     Termination of wires with appropriate cable lugs

Figure 8‑8 Electrical connection diagram

Figure showing electrical connection requirements for PDP, PDP 2.0, and PDH.

“SB type” refers to SB type only (e.g. SB-50, SB-120, etc.), not SBS or any other part type beginning with SB. All batteries supplied by FIRST (such as Spare Parts and international batteries) will have a red or pink SB50 connector installed which may not be removed.

The pink connectors included in the KOP mate with the red SB50 connector.

R612       *Must be able to turn ROBOT on and off safely. The 120A circuit breaker must be quickly and safely accessible from the exterior of the ROBOT. This is the only 120A circuit breaker allowed on the ROBOT.

Examples considered not “quickly and safely accessible” include breakers covered by an access panel or door, or mounted on, underneath or immediately adjacent to moving COMPONENTS.

It is strongly recommended that the 120A circuit breaker location be clearly and obviously labeled so it can be easily found by FIELD STAFF if needed.

While the main breaker must be accessible, consider positioning or shielding it such that it’s protected from accidental actuation (e.g. it’s unlikely to be hit by a SCORING ELEMENT during game play).

R702       *Communicate with the ROBOT with the specified radio. 1 Vivid Hosting wireless bridge (P/N: VH-109), that has been configured with the appropriate encryption key for your team number at each event, is the only permitted device for communicating to and from the ROBOT during the MATCH. Events held in China and Chinese Taipei are the exceptions to this rule and must use an OpenMesh (P/N: OM5P-AN or OM5P-AC) radio.

R620       *Only use specified fuses in PDP/PDP2.0/PDH. The only fuses permitted for use in the PDP/PDP2.0/PDH are automotive blade fuses with the following values:

A.      for the PDP, ATM style fuses with values matching the value printed on the device’s corresponding fuse holder,

B.      for the PDP 2.0, ATC/ATO style fuses with values 10A or lower, and

C.      for the PDH, ATM style fuses with values 15A or lower with the exception of a single 20A fuse for powering a PCM or PH.

Note that these fuses must be pressed very firmly to seat properly. Improper seating can cause a device to reboot upon impact.

R624       *Use specified wire colors (mostly). All non-SIGNAL LEVEL wiring with a constant polarity (i.e., except for outputs of relay modules, motor controllers, or sensors) shall be color-coded along their entire length from the manufacturer as follows:

A.      red, yellow, white, brown, or black-with-stripe on the positive (e.g. +24VDC, +12VDC, +5VDC, etc.) connections

B.      black or blue for the common or negative side (-) of the connections

Exceptions to this rule include:

C.      wires that are originally attached to legal devices and any extensions to these wires using the same color as the manufacturer

D.      Ethernet cable used in PoE cables

R812       *Pressure switch requirements. The pressure switch must be connected to the high-pressure side of the pneumatic circuit (i.e. prior to the pressure regulator) to sense the stored pressure of the circuit.

It must be either:

A.      Nason P/N SM-2B-115R/443 (wired as described) and/or

The 2 wires from the pressure switch must be connected directly to the pressure switch input of the PCM/PH controlling the compressor or, if controlled using the roboRIO and a relay, to the roboRIO. If connected to the roboRIO, the roboRIO must be programmed to sense the state of the switch and operate the relay module that powers the compressor to prevent over-pressuring the system.

B.      REV Robotics P/N REV-11-1107 (wired as described)

The analog output of the sensor must be connected directly to analog input 0 of the PH (with firmware version 22.0.2 or newer) controlling the compressor.

The REV Robotics Analog Pressure Sensor may only be used with PH compressor control and may not be used with PCM compressor control.

R707       *Limited wireless allowed. The only forms of wireless communication that may be used to communicate to, from, or within the ROBOT, include:

A.      those required per R702 and R706

B.      tags used for location detection systems if provided by the event

C.      RFID or NFC systems used exclusively within the ROBOT

Devices that employ signals in the visual spectrum (e.g. cameras) and non-RF sensors that don’t receive human-originated commands (e.g. “beam break” sensors or IR sensors on the ROBOT used to detect FIELD elements) are not wireless communication devices and thus this rule doesn’t apply.

R802       *No custom pneumatics and meet minimum pressure ratings. All pneumatic items must be COTS pneumatic devices and either:

A.      rated by their manufacturers for pressure of at least 125psi (~862 kPa, 8.6 Bar), or

B.      installed downstream of the primary relieving regulator (see R809), and rated for pressure of at least 70psi (~483 kPa, 4.8 Bar)

Any pressure specification such as “working,” “operating,” “maximum,” etc. may be used to satisfy the requirements of this rule.

It is recommended that all pneumatic items be rated by their manufacturers for a working pressure of at least 60 psi (~414 kPa, 4.1 Bar).

R608       *Limit non-battery energy. Non-electrical sources of energy used by the ROBOT (i.e., stored at the start of a MATCH) shall come only from the following sources:

A.      compressed air stored in the pneumatic system that has been charged in compliance with R806 and R807,

B.      a change in the altitude of the ROBOT center of gravity,

C.      storage achieved by deformation of ROBOT parts,

D.      closed-loop COTS pneumatic (gas) shocks, or

E.      air-filled (pneumatic) wheels.

R617       *Power radio as specified – Part 2. The device supplying power to the wireless bridge per R616 must be connected to either:

A.      the designated supply terminals at the end of the PDP, as shown in Figure 8‑13. With the exception of a single CTR Electronics Pneumatics Control Module (PCM, P/N am-2858) or REV Robotics Pneumatic Hub (PH, P/N REV-11-1852), no other electrical load shall be connected to these PDP terminals,

Figure 8‑13 VRM, PCM, RPM, and Radio power source on a PDP

Figure showing radio power source on a PDP.

B.      the terminals of the non-switchable fused channels on the PDH (20,21,22) with a 10A fuse or circuit breaker installed in the associated fuse holder. No other electrical load shall be connected to that channel, or

Figure 8‑14 VRM/RPM/Radio power source on a PDH

Figure showing radio power source on a PDH.

C.      directly to the terminals of any channel on the PDP 2.0 with a 10A fuse or circuit breaker installed in the associated fuse holder.

Figure 8‑15 VRM/RPM/Radio power source on a PDP 2.0

Figure showing radio power source on a PDP 2.0.

Please reference How to Wire an FRC Robot for wireless bridge wiring information.

R625       *Don’t modify critical power paths. CUSTOM CIRCUITS shall not directly alter the power pathways between the ROBOT battery, PDP/PDP2.0/PDH, motor controllers, relays (per R504-B), motors and actuators (per R501), pneumatic solenoid valves, or other elements of the ROBOT control system (items explicitly mentioned in R710). Custom high impedance voltage monitoring or low impedance current monitoring circuitry connected to the ROBOT’S electrical system is acceptable, if the effect on the ROBOT outputs is inconsequential.

A noise filter may be wired across motor leads or PWM leads. Such filters will not be considered CUSTOM CIRCUITS and violate neither this rule nor R712.

Acceptable signal filters must be fully insulated and must be 1 of the following:

-         1 microfarad (1 µF) or less, non-polarized, capacitor may be applied across the power leads of any motor on your ROBOT (as close to the actual motor leads as reasonably possible) or

-        a resistor may be used as a shunt load for the PWM control signal feeding a servo.